KSI Swiss TCM S Series

TCM 20S / 26S / 32S / 38S

  • Seven-Axis

    Greater flexibility for complex parts

  • Easy Access

    Generous openings for fast machine setups

  • More Mass

    Rigid & stable casting for higher tolerances

DSC_3636_flat

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Machine Features

LED Red/Yellow/Green Signal Light
Parts Chute
Parts Conveyor
Sub Spindle Work Ejector
Cutting Oil Tank and Chip Pan are removeable and independent
200L Cutting Oil Tank
Main coolant pump flow sensor
Sub-coolant (optional)
Automatic Power-Off
Work-dual zone LED Lighting
Cut off tool breakage detector S/W M86
Tool life management system
Collision System prevention
Sub spindle Air Blow (thru sub- spindle long shaft ejection ready)
Pre-Wired for Main Coolant, Pre-Wired for Sub Coolant
Pre-Wired for Chip Conveyor, Pre-Wired Flow Sensor
(4) M codes for High Pressure Coolant system
(2) M codes for application usage
M108 and M109 for additional secondary coolant pump

Fanuc Oi-TF Features

10.4” Color CRT Monitor
Dual Path Control
Simultaneously Controlled 6-axis
Manual Pulse Generator MPG
Handle incremental feed
Manual handle trace
Thread cutting/synchronous cutting G92
Multi-lead threading G76
Continuous threading G32
Spindle orientation, and Spindle synchronous control (Main & Sub)
Smart rigid tapping
Spindle speed fluctuation detection G25
Maintenance information screen
Trouble diagnosis
Embedded ethernet, USB Interface, RS-232, Type CF memory Card
G70 - G76 canned cycles
G7.1 Cylindrical Interpolation
Helical Interpolation for thread milling, 3 Axes simultaneous machining including 2 linear axes and 1 rotary axis
G12.1 Polar Coordinate Interpolation
Variable thread cutting
Rigid tap all spindles
Polygon Turning G51
Custom macro common variables between each path
Canned Cycles G80 - 88

Machine Specifications

Main Spindle Bore Diameter (Push pipe) 30mm (1.181") 30mm (1.181") 43mm (1.692") 43mm (1.692")
Main Spindle Hosrepower 5HP 5HP 10HP 10HP
Max Spindle Speed 10,000 RPM 10,000 RPM 8000 RPM 8000 RPM
Main Spindle Positioning C Axis .001 Degrees .001 Degrees .001 Degrees .001 Degrees
Sub Spindle Bore Diameter 20mm (.787") 26mm(1.023") 32mm (1.25) 38mm (1.5")
Sub Max Sub Speed 8,000 RPM 8,000 RPM 8,000 RPM 8,000 RPM
Sub Spindle Positioning C Axis .001 Degrees .001 Degrees .001 Degrees .001 Degrees
Sub Spindle Horsepower 3HP 3HP 3HP 3HP
Maximum Turning diameter 20mm (.787") 26mm (1.023") 32mm (1.25") 38mm (1.5")
Z1-Axis Stroke 300mm 300mm 300mm 300mm
Z2-Axis Stroke 300mm 300mm 300mm 300mm
X1-Axis Stroke 62mm 62mm 62mm 62mm
Y-Axis Stroke 391.5mm 391.5mm 391.5mm 391.5mm
X2-Axis Stroke 405mm 405mm 405mm 405mm
Number of tool stations 27 Total 27 Total 27 Total 27 Total
Main side 18 Total 18 Total 18 Total 18 Total
Ballscrew Diameter 25 mm 25 mm 25 mm 25 mm
Ballscrew Lead 10mm with S/W limit, and mechanical stop 10mm with S/W limit, and mechanical stop 10mm with S/W limit, and mechanical stop 10mm with S/W limit, and mechanical stop
Slide ways are LM guide design Rexroth Bosch Rexroth Bosch Rexroth Bosch Rexroth Bosch

Capacity Specifications

Main Spindle Drill/Tap 10mm/M8 (ER16) Drill/Tap 10mm/M8 (ER16) Drill/Tap 10mm/M8 (ER16) Drill/Tap 10mm/M8 (ER16)
Cross Spindle Drill/Tap 8mm/M6 (ER16) Drill/Tap 8mm/M6 (ER16) Drill/Tap 8mm/M6 (ER16) Drill/Tap 8mm/M6 (ER16)
Back working Drill/Tap 10mm/M8 (ER16) Drill/Tap 10mm/M8 (ER16) Drill/Tap 10mm/M8 (ER16) Drill/Tap 10mm/M8 (ER16)
Main Spindle Turning Tools 6 Standard (Fixed) 6 Standard (Fixed) 6 Standard (Fixed) 6 Standard (Fixed)
Tool Shank Size 16mm (5/8") 16mm (5/8") 16mm (5/8") 16mm (5/8")
Main Spindle Cross Live Tools 4 Standard (Live) 4 Standard (Live) 4 Standard (Live) 4 Standard (Live)
Y Axis Tool Block 5 Standard (Fixed) 5 Standard (Fixed) 5 Standard (Fixed) 5 Standard (Fixed)
Headstock Collet Size TF25 TF30 TF44 TF48
Guide Bushing Size TD25 TD30 TD32S TD38
Sub Spindle Collet Size TF25 TF30 TF37 TF44
Face Tools (Sub Spindle T23) 1 Standard (Fixed) 1 Standard (Fixed) 1 Standard (Fixed) 1 Standard (Fixed)
Face Tools (Sub Spindle T21,22) 2 Standard (Live) 2 Standard (Live) 2 Standard (Live) 2 Standard (Live)
Live Face Tools (Back End) 2 Standard (Live) T32,31 optional 2 Standard (Live) T32,31 optional 2 Standard (Live) T32,31 optional 2 Standard (Live) T32,31 optional
Fixed Face Tools (Back End) 2 Standard (Fixed) T33,34 optional 2 Standard (Fixed) T33,34 optional 2 Standard (Fixed) T33,34 optional 2 Standard (Fixed) T33,34 optional
Total No. of Fixed Tools 13 Standard 13 Standard 13 Standard 13 Standard
Total No. of Live Tools 9 Standard 9 Standard 9 Standard 9 Standard
Total No. of Tools 26 Standard 26 Standard 26 Standard 26 Standard
Driven Rotary Guide Bushing Standard Standard Standard Standard

Motor Specifications

Main Spindle Motor 3.7Kw (5HP) 3.7Kw (5HP) 7.5 Kw (10HP) 7.5 Kw (10HP)
Sub Spindle Motor 2.2Kw (3HP) 2.2Kw (3HP) 2.2 Kw (3HP) 2.2 Kw (3HP)
Cross Drill/Mill Motor 1 Kw 1 Kw 1.1 Kw 1.1 Kw
Cross/Back End Working Spindle Speed 5,000 RPM 5,000 RPM 5,000 RPM 5,000 RPM
Back End Motor 1 Kw 1 Kw 1.1 Kw 1.1 Kw

Intelligent Chucking

Intelligent Chucking takes advantage of the ample 300 millimeter stroke to reduce the number of bar re-chucks during long production runs. Instead of rechecking for each part the spindle feeds 280 millimeters of material to make multiple parts in a single chucking operation and increments forward for each part. See how this can shave even more off your cycle time.

High Precision Mode

High Precision mode adds even more stability by minimizing vibration caused by high-speed movements of the tool blocks. By reducing the acceleration and deceleration of the axis motors a smoother movement is achieved. Less vibration and fewer jerky movements to the axis allows machining of mirror-like finishes with one tool while simultaneously performing coarser operations such as threading with another tool.

Tool Life Management

Traditional tool life management protocols require a machine to be shut down and serviced when a tool is worn or no longer performs to spec tolerances. Often other tools were replaced at the same time even if not fully worn out to avoid shutting down again a short time later. KSI Swiss automatics take tool life management a step further...

Rapid Tool Change

Our Rapid Tool Change feature shaves cycle time by moving the tool in a smooth arc instead of moving fully back, over and up for each tool change. The software calculates the smoothest and most efficient transition path from tool to tool saving time on every tool change. Savings that add up to a significant reduction of cycle time, which means more profits for you.

Machine Dimensions

TS-205-Dimensions-Chart-White2
TCM 38S

A: Length (mm) 2,700
B: Height of Center (mm) 1,000
C: Height (mm) 1,800
D: Distance of Center (mm) 600
E: Width (mm) 1,480
Weight (kg) 3,500

All specifications are subject to change without notice.

Machine Stroke

TOOL-LAYOUT_TS325-385(A)_2015.12.18GL
TOOL-LAYOUT_TS325-385(B)_2015.12.18GL

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