KSI Swiss TCM S Type II Series
TCM 20SII / 32SII / 38IIS
Seven-Axis
Greater flexibility for complex parts
Easy Access
Generous openings for fast machine setups
More Mass
Rigid & stable casting for higher tolerances
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- Intelligent Chucking
- G300 re-chuck optimization
- High precision mode (M100)
- Rapid tool change (RTC)
- Variable frequency turning (VFT)
- Software controlled tool breakage detection
- On screen G code list
- On screen M code list
- LED Red/Yellow/Green Signal Light
- Parts Chute
- Parts Conveyor
- Sub Spindle Work Ejector
- Cutting Oil Tank and Chip Pan are removable and independent
- 200L Cutting Oil Tank
- Main coolant pump flow sensor
- Sub-coolant pump (optional)
- Automatic Power-Off
- M97 - Parts counter
- Work-dual zone LED Lighting
- M86 - Cut off tool breakage detector software
- Tool life management system
- Collision prevention system
- Sub spindle Air Blow (thru sub- spindle long shaft ejection ready)
- Pre-Wired for Main Coolant, Pre
- Wired for Sub Coolant
- Pre-Wired for Chip Conveyor, Pre-Wired Flow Sensor
- (4) M codes for High Pressure Coolant system
- (2) M codes for application (Electric spindle/HP coolant)
- M108/M109 - Additional secondary coolant pump
- Automatic waylube system
- 10.4” Color CRT Monitor
- Dual Path Control
- Simultaneously Controlled 5-axis + 2 Rotary
- Manual Pulse Generator MPG
- Handle incremental feed
- Manual handle trace
- G40-G42 - Nose radius compensation
- G92 - Thread cutting/synchronous cutting
- G76 - Multi-lead threading
- G32 - Continuous threading
- G34- Variable lead thread cutting
- G184 - Smart rigid tapping
- G96/G97 - Constant surface footage
- G25 - Spindle speed fluctuation detection
- M56 - Main/sub spindle speed synchronization
- M54 - Main/sub spindle phase synchronization
- M260/M261 - C1/C2 synchronization
- G148/G147 Spindle differential speed mode
- Maintenance information screen
- Trouble diagnosis
- Embedded Ethernet, USB Interface, RS-232, Type CF memory Card
- G70 - G76 canned cycles (roughing - finishing/threading)
- G7.1 - Cylindrical Interpolation
- Helical Interpolation for thread milling,
- 3 Axes simultaneous machining including 2 linear axes and 1 rotary axis
- G12.1 - Polar Coordinate Interpolation
- G25 - Spindle speed fluctuation detection
- Rigid tap all spindles
- G51 - Polygon Turning
- Custom macro common variables between each path
- G80-G88 - Canned Cycles
- Direct dimension programming (,R ,C, and angle programming)
- 8MB total (4MB per path) program storage (Optional 32MB)
- External program via USB/memory card
- Easy view expanded text in edit mode
- M7 auto cutoff with setup screen
- Program look ahead
- Tool off-sets: 128
- Y-axis offsets
| Main Spindle Bore Diameter (Push pipe) | 30mm (1.181") | 43mm (1.692") | 43mm (1.692") |
| Main Spindle Hosrepower | 5HP | 10HP | 10HP |
| Max Spindle Speed | 10,000 RPM | 8000 RPM | 8000 RPM |
| Main Spindle Positioning C Axis | .001 Degrees | .001 Degrees | .001 Degrees |
| Sub Spindle Bore Diameter | 20mm (.787") | 32mm (1.25") | 38mm (1.5") |
| Sub Max Sub Speed | 8,000 RPM | 8,000 RPM | 8,000 RPM |
| Sub Spindle Positioning C Axis | .001 Degrees | .001 Degrees | .001 Degrees |
| Sub Spindle Horsepower | 3HP | 3HP | 3HP |
| Maximum Turning diameter | 20mm (.787") | 32mm (1.25") | 38mm (1.5") |
| Z1-Axis Stroke | 300mm | 300mm | 300mm |
| Z2-Axis Stroke | 300mm | 300mm | 300mm |
| X1-Axis Stroke | 70mm | 70mm | 70mm |
| Y1-Axis Stroke | 398.5mm | 397.5mm | 397.5mm |
| X2-Axis Stroke | 403mm | 403mm | 403mm |
| Y2-Axis Stroke | N/A | N/A | N/A |
| Number of tool stations | 29 Total | 26 Total | 26 Total |
| Main side | 19 Total | 17 Total | 17 Total |
| Ballscrew Diameter | 25 mm | 25 mm | 25 mm |
| Ballscrew Lead | 10mm with S/W limit, and mechanical stop | 10mm with S/W limit, and mechanical stop | 10mm with S/W limit, and mechanical stop |
| Slide ways are LM guide design | Rexroth Bosch | Rexroth Bosch | Rexroth Bosch |
| Capacity Specs: | |||
| Main Spindle | Drill/Tap 10mm/M8 (ER16) | Drill/Tap 25mm/M8 (ER16) | Drill/Tap 25mm/M8 (ER16) |
| Cross Spindle | Drill/Tap 8mm/M6 (ER16) | Drill/Tap 10mm/M6 (ER16) | Drill/Tap 10mm/M6 (ER16) |
| Back working | Drill/Tap 10mm/M8 (ER16) | Drill/Tap 10mm/M8 (ER16) | Drill/Tap 10mm/M8 (ER16) |
| Main Spindle Turning Tools | 6 Standard (Fixed) | 5 Standard (Fixed) | 5 Standard (Fixed) |
| Stick Tool Shank Size | 12mm (16mm Option) | 16mm (5/8") | 16mm (5/8") |
| Main Spindle Cross Live Tools | 5 Standard (Live) | 4 Standard (Live) | 4 Standard (Live) |
| Y Axis Tool Block | 5 Standard (Fixed 22mm) | 5 Standard (Fixed) | 5 Standard (Fixed) |
| Headstock Collet Size | TF25 | TF44 | TF48 |
| Guide Bushing Size | TD25 (16 deg) | TD32S (16 Deg) | TD38 (16 Deg) |
| Sub Spindle Collet Size | TF25 | TF37 | TF44 |
| Face Tools (Sub Spindle T23) | 1 Standard (Fixed) | 0 Standard (Fixed) | 0 Standard (Fixed) |
| Face Tools (Sub Spindle T21,22) | 2 Standard (Live) | 2 Standard (Live) | 2 Standard (Live) |
| Live Face Tools (Back End) | 3 Standard (Live) T32 optional | 3 Standard (Live) T31 optional | 3 Standard (Live) T31 optional |
| Fixed Face Tools (Back End) | 2 Standard (Fixed) T33, 34, 35 optional | 1 Standard (Fixed) T33, 34 optional | 1 Standard (Fixed) T33, 34 optional |
| Total No. of Fixed Tools | 18 Standard | 17 Standard | 17 Standard |
| Total No. of Live Tools | 10 Standard | 9 Standard | 9 Standard |
| Total No. of Tools | 29 Standard | 26 Standard | 26 Standard |
| Driven Rotary Guide Bushing | Standard | Standard | Standard |
| Motor Specs: | |||
| Main Spindle Motor | 3.7Kw (5HP) | 7.5 Kw (10HP) | 7.5 Kw (10HP) |
| Sub Spindle Motor | 2.2Kw (3HP) | 2.2 Kw (3HP) | 2.2 Kw (3HP) |
| Cross Drill/Mill Motor | 1 Kw (1.5hp) | 1.1 Kw (1.5hp) | 1.1 Kw (1.5hp) |
| Cross/Back End Working Spindle Speed | 5,000 RPM | 5,000 RPM | 5,000 RPM |
| Back End Motor | 1.1 Kw (1.5hp) | 1.1 Kw (1.5hp) | 1.1 Kw (1.5hp) |
| Weight | 3,500 Kg (7,716 Lbs) | 3,500 Kg (7,716 Lbs) | 3,500 Kg (7,716 Lbs) |
| L x W x H | 2,720 X 1,500 X 1,170 | 2,720 X 1,500 X 1,170 | 2,720 X 1,500 X 1,170 |
| Tank Capacity | 200L (52.8 gal) | 200L (52.8 gal) | 200L (52.8 gal) |
The More Factor. More
Variable Frequency Turning
Intelligent Chucking
Intelligent Chucking takes advantage of the ample 300-millimeter stroke to reduce the number of bar re-chucks during long production runs. Instead of rechecking for each part, the spindle feeds 280 millimeters of material to make multiple parts in a single chucking operation and increments forward for each part. See how this can shave even more off your cycle time.
High Precision Mode
Our CNC Swiss Lathes in Lakeville MN’s High Precision mode add even more stability by minimizing vibration caused by high-speed movements of the tool blocks. By reducing the acceleration and deceleration of the axis motors, a smoother movement is achieved. Less vibration and fewer jerky movements to the axis allow the machining of mirror-like finishes with one tool while simultaneously performing coarser operations such as threading with another tool
Tool Life Management
Traditional tool life management protocols require a machine to be shut down and serviced when a tool is worn or no longer performs to spec tolerances. Often, other tools were replaced at the same time, even if not fully worn out, to avoid shutting down again a short time later. KSI Swiss automatics take tool life management a step further.
Rapid Tool Change
Our Rapid Tool Change feature shaves cycle time by moving the tool in a smooth arc instead of moving fully back, over, and up for each tool change. The software calculates the smoothest and most efficient transition path from tool to tool saving time on every tool change. Savings that add up to a significant reduction of cycle time, which means more profits for you.
Variable Frequency Turning
Variable Frequency Turning (VFT) uses a modified sine wave equation to move the cutting tool at varying intervals to allow for greater chip thinning and chip breakage. This allows for better heat dissipation, chip control, and less machine downtime for taking care of chip issues.
Machine Dimensions
A: Length (mm) 2,700
B: Height of Center (mm) 1,000
C: Height (mm) 1,800
D: Distance of Center (mm) 600
E: Width (mm) 1,480
Weight (kg) 3,500
All specifications are subject to change without notice.
Machine Stroke
